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Pollution Control & Gas Handling

Wet Scrubber Systems

Wet scrubber systems fabricated to remove particulate, acid gases, odors, and soluble vapors through reliable gas-liquid contact and mist control.

Industrial wet scrubber system fabricated by National Engineers and Steel Fabricators

Overview

Industrial Wet Scrubbing Systems for Dust and Gas Control

A wet scrubber system uses water or a reagent solution to remove pollutants from exhaust gas by contacting the gas stream with scrubbing liquid and transferring contaminants into the liquid phase.

Wet scrubbers are commonly applied for dust control, acid-gas reduction, odor control, and soluble-vapor removal depending on chemistry and system configuration.

Share your gas conditions, pollutant data, outlet targets, liquid chemistry, and layout constraints. NESF will propose a fabrication-ready wet scrubber scope.

System Types

  • Spray scrubbers using gas-liquid contact through spray headers.
  • Packed-bed scrubbers for enhanced mass transfer of soluble gases.
  • Venturi and separator systems for fine particulate collection.
  • Multi-stage arrangements for combined dust and gas removal duties.

Typical Scope of Supply

  • Scrubber vessel or tower and recirculation piping interface points.
  • Spray headers, nozzles, and distribution trays where applicable.
  • Mist-eliminator or demister sections with access frames.
  • Duct connections, inspection doors, drains, and sampling ports.
  • Platforms, supports, and maintenance access as required.

Key Design Considerations

  • Target pollutant and required outlet performance.
  • Gas temperature, moisture, condensation risk, and corrosion allowance.
  • Reagent compatibility for the target gas chemistry.
  • Mist elimination to reduce downstream droplet carryover.

Materials & Corrosion Control

  • Stainless steel or lined carbon steel for industrial durability.
  • FRP or composites where corrosion dominates and temperature permits.
  • Replaceable wear or liner concepts in high-erosion zones.

QA/QC & Deliverables

  • Controlled fabrication and dimensional inspection.
  • Material traceability and quality documentation.
  • Leak checks and testing as applicable.
  • Documentation aligned to client and project requirements.

Inputs Required

  • Gas flow, temperature profile, pollutant type, and concentration.
  • Desired outlet limits and available scrubbing-liquid chemistry.
  • Plot plan, nozzle orientation, duct sizes, and tie-in points.
  • Access, platform, support, and maintenance requirements.

Fabrication Support

Built around your drawings, duty conditions, and inspection needs.

Share specifications, P&ID, MOC, dimensions, and testing requirements. The NESF team can align fabrication, documentation, and delivery around your project.

Start Enquiry

Enquiry Form

Request a quote for a Wet Scrubber System

Share your gas flow, pollutants, outlet limits, chemistry, duct sizes, and layout requirements.